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Site Data : Sakaide Refinery

Site Profile (as of March 31, 2006)

photo : Sakaide Refinery
MAP : Sakaide Refinery
Address 1-1 Bannosumidori-cho, Sakaide, Kagawa
Start-up October 1972
Total area 798,732m2
Company staffs 208
Capacity 120,000 barrels/day
ISO 9001 May 10, 1996
ISO 14001 June 18, 1997
Number of visitors to the Refinery in FY2005
36 visits 540 people
No accident record (as of December 2005)
393,000 hours
PCB custody status
Transformers
2 units
 
Others

Number of Staff holding Environmental Qualifications (as of March 31, 2006)

Air pollution control manager 9
Water pollution control manager 12
Hazardous materials officer (Class A & B) 327
High-pressure gas production safety manager (Class A & B) 175
Qualified person for heat management 9
Qualified person for electricity management 4
Specially-controlled industrial waste manager 3
Engineering manager for disposal facilities of industrial waste 2
Boiler operator (Special grade) 2
Boiler operator (1st & 2nd grade) 215

Regulated Pollutants

Air pollutants

Pollutant Standard Actual performance in FY2005
Maximum Average
NOx (m3N/hour; total pollutant load control) 190 45 34
SOx (m3N/hour; total pollutant load control) 164 67.3 60.3
Particulate (chimney; g/m3N) 0.05 0.007 0.005

Water pollutants

Pollutant Standard Actual performance in FY2005
Maximum Average
COD (kg/day; total pollutant load control) 142.8 47.4 27.1
COD (mg/l) 15 (10) 5.0 4.2
SS (mg/l) 15 (10) 10.0 4.9
Oil Content (mg/l) 2 Below measurement threshold
Nitrogen (kg/day; total pollutant load control) 195 78.1 28.9
Nitrogen (mg/l) 120 (60) 2.3 1.5
Phosphorus (kg/day; total pollutant load control) 20.52 1.31 0.12
Phosphorus (mg/l) 16 (8) 0.03 0.03
Phenols (mg/l) 1 Below measurement threshold

Note: Value in ( ) are daily average.

Environmental Performance (PRTR)

PRTR listed substances Releases Transfers
Air Water Soil Total
Ethylbenzene (kg/year) 670 0 0 670 0
Xylene (kg/year) 2,800 0 0 2,800 0
1,3,5-trimethylbenzene (kg/year) 0.3 0 0 0.3 0
Toluene (kg/year) 10,000 0 0 10,000 0
Nickel compounds (kg/year) 0 0 0 0 830
Benzene (kg/year) 2,600 0 0 2,600 0
Zinc compounds (Water soluble) (kg/year) 0 1,400 0 1,400 0

Note: In addition to above, we treat 2-aminoethanol, cobalt and its compounds, cyclohexylamine and molybdenum and its compounds over 1,000 kg per year, the release and transfer volume are 0 kg per year for all substances.

Environmental Performance (energy, etc.)

graph : Energy Consumption
graph : CO2 Emissions
graph : Sulfur Oxide (SOx) and Nitrogen Oxides (NOx) Emissions
graph : COD Discharge
graph : Industrial Waste

Environmental Accounting

Environmental conservation costs

(million yen)
Category and Key Activity FY2005
Investment Expense
1. Business area costs Pollution prevention 31 876
  Global environment conservation 0 0
  Resource circulation 0 77
2. Upstream and downstream costs Green purchasing 0 0
  Reducing environmental impact of products 588 11,854
  Reducing sulfur content of products (288) (8,418)
  Replacement of toxic substances in gasoline (299) (3,436)
3. Administration cost   14 36
4. Research and development cost   0 0
5. Social activity cost   0 0
6. Environmental remediation cost   0 0
Total   632 12,844

Note: Purchasing recycled paper: 1 million yen for buying

Economic benefits

(million yen)
Economic benefits 0

Environmental conservation benefits

Item FY2005
Concentration / unit value Impact
(1) Benefits corresponding to worksite costs    
Resources input into business activities    
Energy input 9.75 (kl-crude/1,000kl) 13,630 (TJ)
Water input 84 (kg/kl) 3,033 (1,000t)
Related to environmental impacts and wastes    
Emissions to air CO2 26.86 (kg-CO2/kl) 969 (1,000t-CO2)
  SOx 41.8 (g/kl) 1,507 (t)
  NOx 17.0 (g/kl) 612 (t)
  Benzene 0.07 (g/kl) 2.60 (t)
Dlscharge to water COD 0.27 (g/kl) 9.9 (t)
Industrial waste Generated 486 (g/kl) 17,516 (t)
  Recycled 164 (g/kl) 5,914 (t)
  Landfill 4 (g/kl) 160 (t)
(2) Benefits related to upstream and downstream costs    
Benefits of reducing environmental impact in products    
Reducing sulfur content of products (sulfur content : mass%) (potential SOx : t)
  High octane gasoline 0.0002 1
  Regular gasoline 0.0005 10
  Naphtha 0.0599 154
  Jet fuel oil 0.0005 1
  Kerosene 0.0003 3
  Diesel fuel oil 0.0005 8
  Heavy fuel oil A 0.5557 5,869
  Heavy fuel oil C 2.0199 33,659
  LPG 0.0003 1
  Total 0.4652 39,705
Reducing benzene in gasoline 0.5542 (volume%) 7,235 (t)
Reduction of CO2 emissions from product use 2.3250 (t-CO2/kl) 13,461 (1,000t-CO2)
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