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Sakaide Refinery

Site Profile(as of March 31, 2007)

  • Address
    1-1 Bannosumidori-cho, Sakaide, Kagawa
  • Start-up
    October 1972
  • Total area
    798,732 m2
  • Employees
    221
  • Capacity
    140,000 barrels/day
  • ISO 9001
    May 10, 1996
  • ISO 14001
    June 18, 1997
Number of visitors to the refinery in fiscal 2006 29 visits; 408 people Working hours with no accidents (as of December 2006) 398 thousands hours PCB custody status

Transformers

2 units


Others
Sakaide Refinery
Sakaide RefineryMAP

Number of Staff holding Environmental Qualifications

Air pollution control manager 11
Water pollution control manager 13
Dioxin pollution control manager 2
Hazardous materials officer (Class A & B) 410
High-pressure gas production safety manager (Class A & B) 184
Qualified person for energy management 19
Specially-controlled industrial waste manager 3
Engineering manager for disposal facilities of industrial waste 2
Boiler operator (Special grade) 3
Boiler operator (1st & 2nd grade) 260

Regulated Pollutants

Air pollutants

Pollutant Standard Actual Performance in FY2006
Maximum Average
NOx (m3N/hour; total pollutant load control) 190 50.5 39.3
SOx (m3N/hour; total pollutant load control) 164 75.5 65.6
Particulate (chimney; g/m3N) 0.05 0.009 0.006

Water pollutants

Pollutant Standard Actual Performance in FY2006
Maximum Average
COD (kg/day; total pollutant load control) 142.8 54.5 32.1
COD (mg/l) 15 (10) 7.0 4.0
SS (mg/l) 15 (10) 10.0 4.4
Oil content (mg/l) 2 Below measurement threshold
Nitrogen (kg/day; total pollutant load control) 195 77.9 31.9
Nitrogen (mg/l) 120 (60) 3.0 1.7
Phosphorus (kg/day; total pollutant load control) 20.52 1.65 0.19
Phosphorus (mg/l) 16 (8) 0.10 0.06
Phenols (mg/l) 1 0.012 0.012
Benzene (mg/l) 0.1 0.02 0.01
Note: Values in ( ) indicate daily average.

Environmental Performance (PRTR)

PRTR Listed Substances Release Volume Transfer Volume
Air Water Soil Total
Ethylbenzene (kg/year) 690 0 0 690 0
Xylene (kg/year) 2,700 0 0 2,700 0
1,3,5-trimethylbenzene (kg/year) 0.4 0 0 0.4 0
Toluene (kg/year) 9,600 0 0 9,600 0
Nickel compounds (kg/year) 0 0 0 0 2,000
Benzene (kg/year) 2,700 0 0 2,700 0
Asbestos (kg/year) 0 0 0 0 1400
Zinc compounds (Water soluble) (kg/year) 0 1,800 0 1,800 0

Note: In addition to above, we treat 2-aminoethanol, cobalt and its compounds, cyclohexylamine and molybdenum and its compounds over 1,000 kg per year, the release and transfer volumes are 0 kg per year for all substances.

Environmental Performance (energy, etc.)

Energy Consumption

Energy Consumption

CO2 Emissions

CO2 Emissions

Sulfur Oxide (SOx) and Nitrogen Oxides (NOx) Emissions

Sulfur Oxide (SOx) and Nitrogen Oxides (NOx) Emissions

COD Discharge

COD Discharge

Industrial Waste

Industrial Waste

Environmental Accounting

Environmental conservation costs

 
Category and Key Activity FY2006
Investment Expense
1. Business area costs Pollution prevention 83 1495
  Global environment conservation 0 0
  Resource circulation 0 77
2. Upstream and downstream costs Green purchasing 0 0
  Reducing environmental impact of products 4,212 15,807
  Reducing sulfur content of products (4,094) (11,385)
  Replacement of toxic substances in gasoline (119) (4,422)
3. Administration costs   71 43
4. Research and development costs   0 0
5. Social activity costs   0 0
6. Environmental remediation costs   0 0
Total   4,366 17,422
Note: Recycled paper purchased: 1 million yen

Economic benefits

(millions of yen)
Economic benefits 3

Environmental conservation benefits

Item FY2006
Concentration / unit value Environmentel impacts
(1)Benefits corresponding to worksite costs    
Resources input into business activities    
Energy input 9.29 (kl-crude/1,000kl) 15,040 (TJ)
Water input 77 (kg/kl) 3,214 (1,000t)
Related to environmental impacts and wastes generated by business activities    
Emissions to air CO2 25.75 (kg-CO2/kl) 1,076 (1,000t-CO2)
  SOx 39.2 (g/kl) 1,639 (t)
  NOx 16.9 (g/kl) 707 (t)
  Benzene 0.06 (g/kl) 2.70 (t)
Dlscharge to water COD 0.28 (g/kl) 11.7 (t)
Industrial waste Generated 436 (g/kl) 18,203 (t)
  Recycled 166 (g/kl) 6,920 (t)
  Landfill 3 (g/kl) 137 (t)
(2)Benefits related to upstream and downstream costs
Benefits of reducing environmental impact of products    
Reducing sulfur content of products (sulfur content :
mass %)
(potential SOx emissions:t)
  High octane gasoline 0.0002 1
  Regular gasoline 0.0005 9
  Naphtha 0.0478 158
  Jet fuel oil 0.0005 1
  Kerosene 0.0004 5
  Diesel fuel oil 0.0005 11
  Heavy fuel oil A 0.5649 6,292
  Heavy fuel oil C 2.0906 43,120
  LPG 0.0002 0
  Total 0.5252 49,597
Reducing benzene in gasoline 0.5601(vol %) 7,038 (t)
Reduction of CO2 emissions from product use 2.5420 (t-CO2/kl) 14,873 (1,000t-CO2)

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